Research Catalog

Title

Surface integrity in machining / edited by J. Paulo Davim.

Publication

New York ; London : Springer, 2009.

Items in the Library & Off-site

Details

Additional Authors

Davim, J. Paulo.

Description

xii, 215 pages : illustrations; 24 cm

Summary

In machining, a surface can be defined as a border between a machined component and its environment. The term 'surface integrity' describes the attributes of a machined surface and its relationship to functional performance. This text describes the fundamentals and advances in the study of surface integrity in machining processes.

Subject

• Surfaces (Technology)
• Hard materials > Machining
• Tribology
• Surfaces (technologie)
• Matériaux durs

Bibliography (note)

• Includes bibliographical references and index.

Contents

1. Surface Integrity -- Definition and Importance in Functional Performance / Viktor P. Astakhov -- 1.1. Introduction -- 1.1.1. Historical -- 1.1.2. General Surface Considerations -- 1.1.3. Real Surfaces of Solids -- 1.2. Surface Integrity: Known Notions -- 1.2.1. State-of-the-art -- 1.2.2. Some Typical Defects of the Machined Surface Affecting its SI -- 1.2.3. Obsolete Parameters in SI Data -- 1.3. Surface Integrity: A New Vision -- 1.3.1. Problems with the Existing Notions of SI -- 1.3.2. Definition -- 1.3.3. Surface Integrity vs. Material Degradation -- 1.3.4. Surface Integrity Requirements Depend on the Working Conditions -- 1.4. Concluding Remarks -- 2. Surface Texture Characterization and Evaluation Related to Machining / Georgios P. Petropoulos, Constantinos N. Pandazaras, J. Paulo Davim -- 2.1. General Concepts of Surface Topography -- 2.1.1. Introductory Remarks -- 2.1.2. Essential Definitions -- 2.2. Surface Texture Parameters -- 2.2.1. Arithmetic Parameters -- 2.2.2. Statistical and Random Process Functions and Parameters -- 2.2.3. Other Morphological Parameters -- 2.2.4. Fractal Geometry Analysis -- 2.2.5. ISO Standards on Surface Finish -- 2.3. Shape Characterization of Surface Roughness Profiles -- 2.3.1. Functional Significance of Parameters -- 2.4. Surface Texture Anisotropy -- 2.5. Association of Roughness Parameters with Machining Conditions -- 2.5.1. Theoretical Formulae -- 2.5.2. Actual Surface Roughness -- 2.5.3. Experimental Trends of Roughness Against Machining Conditions -- 2.5.4. Range of Roughness -- Cutting Processes -- 2.6. Correlation of Surface Roughness and Dimensional Tolerances -- 2.7. Surface Typology -- 2.7.1. Typology Charts -- 3. Residual Stresses and Microstructural Modifications / Janez Grum -- 3.1. Development of Surface Integrity -- 3.2. Residual Stress Sources -- 3.3. Residual Stress and Microstructure After Turning -- 3.3.1. Residual Stresses After Turning of Re-sulfurized Austenitic Steels -- 3.3.2. Residual Stresses and Microstructure in the Surface After Turning Heat-treatable Steel -- 3.3.3. Influence of Tool Material Microstructures -- 3.3.4. Influence of Flank Wear on Residual Stress Formation -- 3.3.5. Residual Stresses After Dry Turning -- 3.3.6. Residual Stresses and Microstructures After Hard Turning -- 3.4. Modeling of Turning and Hard Turning of Workpiece Materials -- 3.5. Residual Stresses After Milling -- 3.6. Residual Stresses and Microstructures at the Surface After Grinding -- 3.7. Modeling of Thermally Induced Damage in Grinding -- 4. Characterization Methods for Surface Integrity / Jianmei Zhang and Z.J. Pei -- 4.1. Surface Roughness Measurement Technologies -- 4.1.1. Electronic-type Measurement -- 4.1.2. Optical-type Measurement -- 4.1.3. Scanning Probe Microscopy Technologies -- 4.2. Microstructure Characterization Technologies -- 4.2.1. X-ray Diffraction -- 4.2.2. Electron Diffraction -- 4.2.3. Cross-sectional Microscopy -- 4.3. Elementary Analysis Technologies -- 4.3.1. X-ray Fluorescence -- 4.3.2. Others -- 4.4. Chemical Composition Analysis Technology -- 4.5. Microcrystalline Structure and Dislocation Density Characterization Technology -- 5. Surface Integrity of Machined Surfaces / Wit Grzesik, Bogdan Kruszynski, Adam Ruszaj -- 5.1. Introduction -- 5.1.1. Machining Surface Technology -- 5.1.2. Factors Influencing Surface Integrity -- 5.2. Surface Texture in Typical Machining Operations -- 5.2.1. Turning and Boring Operations -- 5.2.2. Drilling and Reaming Operations -- 5.2.3. Milling Operations -- 5.2.4. Hard Machining Operations -- 5.2.5. Broaching and Burnishing Operations -- 5.2.6. Grinding Operations -- 5.2.7. Non-traditional Machining Operations -- 5.3. Strain Hardening and Microstructural Effects in Machining -- 5.3.1. Physical Background -- 5.3.2. Built-up-edge Phenomenon -- 5.3.3. Microstructural Effects (White Layer Formation) -- 5.3.4. Distribution of Micro /Nanohardness -- 5.4. Residual Stresses in Machining -- 5.4.1. Physical Background -- 5.4.2. Models of the Generation of Residual Stresses -- 5.4.3. Distribution of Residual Stresses into Subsurface Layer -- 5.4.4. Special Finishing Treatments Improving Stress Patterns -- 5.5. Inspection of Surface Integrity -- 5.5.1. Possible Defects of Machined Surfaces -- 5.5.2. Part Distortion due to Improper Process Performance -- 6. Surface Integrity of Micro- and Nanomachined Surfaces / M.J. Jackson -- 6.1. Micromachining -- 6.2. Machining Effects at the Microscale -- 6.2.1. Shear-angle Prediction -- 6.2.2. Pulsed Waterdrop Micromachining -- 6.3. Nanomachining -- 6.3.1. Cutting Force and Energy -- 6.3.2. Cutting Temperatures -- 6.3.3. Chip Formation -- 6.4. Surface Integrity -- 6.4.1. X-ray Diffraction -- 6.4.2. Scanning Tunneling and Atomic Force Microscopy -- 6.4.3. Surface Spectroscopy -- 6.5. Conclusions.

ISBN

• 9781848828735
• 184882873X

LCCN

• 2009939258
• 9781848828735

OCLC

• ocn428029415
• 428029415
• SCSB-9177835

Owning Institutions

Princeton University Library